Compiled Successfully Software Solution delivers an end-to-end real-time OEE architecture: PLC Data → IIoT Edge Layer → OEE Calculation Engine → Web Dashboard & TV Displays → Mobile Alerts. Gain immediate visibility into production efficiency and intervene before targets are missed.
Traditional manufacturing plants manage operational performance through historical reports printed at the end of the shift or the end of the week. By the time managers realize a production line ran at 62% OEE due to unrecorded speed losses and short jams, the shift is over, the crew has departed, and the lost hours can never be recovered.
Historical OEE is an autopsy; real-time OEE is active diagnosis. Without live streaming OEE metrics, supervisors cannot take corrective action while the product is still on the line, leading to chronic under-performance against plant capacity.
Streaming live OEE requires an integrated IIoT architecture. Raw machine pulses must be captured at the edge, converted into standard engineering units, calculated in an in-memory analytics engine, and delivered to web and mobile devices with sub-second latency.
Our platform connects factory PLCs to industrial edge gateways using high-speed protocols. The edge engine streams piece counts, cycle times, and machine states to a centralized OEE engine, which computes live Availability, Performance, and Quality every second, broadcasting dynamic dashboards to factory TVs and pushing alerts to supervisors' smartphones.
Industrial shop-floor implementation with sub-second PLC telemetry & automated ERP synchronization.
Our specialized application connects directly to machine controllers and enterprise systems without invasive code modifications, establishing deterministic real-time communication across industrial fieldbuses.
Transactional Buffer • RFC/BAPI Connectors • Protocol Translation (OPC UA, Profinet, Modbus, MQTT) • Store & Forward Caching
PLC Machine Pulses → Edge IIoT Gateway → Live OEE Engine → WebSockets Broadcast → TV Andon Display & Mobile Push Alert
Converts OEE into an actionable live operational metric, enabling instant shift interventions and driving continuous factory productivity improvements.
Built for high-speed industrial environments where downtime is measured in seconds.
Live OEE scores and takt meters refresh continuously, providing operators with immediate visual performance feedback.
Automatically adjusts ideal cycle time benchmarks based on the specific SKU or recipe currently active on the line.
Drives factory-floor smart TVs displaying color-coded line statuses, hourly targets, and efficiency rankings.
Triggers mobile alerts if machine speed drops by > 15% even while the machine continues physically running.
Displays hourly production bars showing target vs actual output with color-coded deficit indicators.
Aggregates live OEE scores from multiple manufacturing plants nationwide into a single executive dashboard.
Direct compatibility with leading global industrial automation and ERP ecosystems.
How data seamlessly flows from top-floor enterprise orders to shop-floor machine feedback.
Industrial edge nodes ingest real-time machine run contacts, part counters, and reject diverters.
The edge layer timestamps events and streams structured telemetry to the OEE calculation engine.
The engine computes Availability, Performance, and Quality continuously against active product takt times.
Live speedometer dials and efficiency bars update on factory-floor TV screens via high-speed WebSockets.
If OEE deviates from target by more than configured tolerances, instant push notifications alert shift leaders.
Proven operational results across discrete and continuous processing plants.
Application: Real-time OEE and cycle time monitoring across CNC cells in Pune and Chennai.
Application: Live line OEE, filler speed tracking, and reject monitoring in Delhi NCR.
Application: Tablet press and blister packing line OEE visualization in Baddi.
Application: Tandem press line efficiency and stroke velocity tracking in Faridabad and Manesar.
Why manual spreadsheets, point-to-point scripts, and isolated SCADA fall short.
| Evaluation Dimension | Traditional / Manual Methods | Compiled Successfully Platform | Operational Impact |
|---|---|---|---|
| Data Acquisition & Entry | Manual paper logbooks or end-of-shift spreadsheet entry | Sub-second automated PLC telemetry streaming & ERP posting | Zero transcription error; 100% real-time data integrity |
| Downtime & Alert Response | Local audible sirens in noisy shop floor; delays of 20-45 mins | Instant SMS, WhatsApp, and mobile push notifications with root-cause context | MTTR reduced by up to 50%; immediate intervention |
| Recipe & Parameter Download | Manual operator entry on HMI keypad; high risk of human error | Automated bidirectional recipe download from SAP order with 4-way handshake | Eliminates wrong recipe setups and expensive scrap batches |
| Architectural Resilience | Brittle point-to-point scripts without buffering; breaks on network drop | Industrial-grade Store-and-Forward with TLS 1.3 encryption | Zero telemetry loss even during enterprise network outages |
Engineered strictly according to international standards for industrial automation: ISA-95 enterprise-control integration, ISA-18.2 alarm management lifecycle, 21 CFR Part 11 electronic batch records, and TLS 1.3 / mTLS outbound cryptographic security. Built-in Store-and-Forward guarantees zero telemetry loss during network drops.
Connect a single production line in under 3 weeks with zero line disruption.
Request Pilot DemoTurnkey industrial automation and smart factory integration deployments across major industrial corridors in India.
Technical and operational answers for plant managers and automation engineers.
Discuss your PLC, SCADA, machine monitoring, IIoT or Industry 4.0 requirement with our industrial automation team. See how PLC events, SCADA alarms, machine downtime and industrial conditions can be monitored through web dashboards and mobile alerts.
