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IT/OT Integration Case Study for a Smart Factory Dashboard Rollout

The client had production data spread across PLCs, SCADA screens, and manual reports, with no reliable flow to management dashboards.

The factory gained a practical IT/OT integration blueprint that supported smarter visibility without destabilizing live operations.

IT OT integration case study dashboard
Client Industrial manufacturer in Faridabad
Industry Mixed production manufacturing

Challenge

The client had production data spread across PLCs, SCADA screens, and manual reports, with no reliable flow to management dashboards.

Solution

We mapped the critical data model, clarified the ownership model, and designed an integration approach for plant and business reporting.

Technologies Used

  • PLC tags
  • SCADA data
  • Reporting architecture
  • Dashboard planning

Implementation Steps

  • Identified the most decision-critical production signals
  • Aligned reporting needs across operations and management
  • Defined the integration boundary between plant and business layers
  • Prepared a phased rollout plan for connected dashboards

Results

  • Reduced ambiguity around data ownership
  • Improved confidence in the dashboard rollout plan
  • Built a cleaner path for future analytics and reporting

Project Impact

The factory gained a practical IT/OT integration blueprint that supported smarter visibility without destabilizing live operations.

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